WHAT IS INSERT MOULDING?
It is the process of placing metal, ceramic, or plastic components into a mold and injecting plastic over them.
With this technology, the following benefits are achieved:
Single-piece, compact products are produced
The need for assembly is eliminated
Product durability and precision are enhanced
Especially in micro-scale production, manual methods become unsustainable. At this point, automation plays a critical role.
Why is Automation Essential?
In Micro Insert Molding Processes:
- Tolerances: ±5–10 microns
- Part Sizes: Below the millimeter scale
- Error Tolerance: Nearly zero
Manual Placement:
- Inconsistent
- Slow
- High error rates
With Automation:
- 30–50% higher productivity
- Up to 85% reduction in errors
- Around 12 months ROI
- Stable and repeatable quality
Our Solutions
We design end-to-end integrated production cells, not just robots:
Robotic SystemAS
- High-precision linear robots
- Delta and SCARA robot options
- Micron-level positioning
Intelligent EOAT (End-of-Arm Tooling)
- Multi-axis servo-controlled grippers
- Vacuum and custom gripping systems
- Optimized design for delicate and fragile parts
👁️ Vision Systems
- Part recognition and orientation control
- Placement verification
- Inline quality control
🌡️ Controlled Production Environment
- Temperature and humidity stabilization
- ESD (static electricity) management
- Clean room integration (ISO standards)
Let’s Design Your Project Together!
Contact us to make your micro insert molding processes faster, more precise, and more efficient.
👉 Let us provide you with a tailored solution and feasibility analysis.
Contact Us
Industrial solutions begin with a simple conversation.
Istanbul Office
+90 552 641 8121
info@kaizenrobotic.com
Abdurrahmangazi Mh. Ravza Cad., No:8/7, Sancaktepe/ISTANBUL